|
Day - Topic |
Outline |
1 Knowledge Based Management Basics of Six Sigma |
What is Six Sigma?, Knowledge Based Management, Cost of Poor Quality, and ROI, The Systems Approach, Types of Variation and Causes, The Deming Management Method, Questions Mangers Need to Ask, Tools
to Answer Questions, The Measure, Analyze, Improve, Control methodology |
2 Basic Statistical Tools |
Basic Statistics, Variation, Distributions, Process Capabilty, Six Sigma Metrics, Variables Data Distributions, Attribute Data Distributions, Measurement System Analysis, Scatterplots & Regression
Analysis, Process Variation Workshop - Statapult |
3 Six Sigma Break- through Method "A" |
The Deming Cycle, Universal Sequence for Breakthrough, The DMAIC process, PCOR activities, Project Selection and Definition, Matrix Decision Analysis, Data Types and Collection, Graphical Techniques, Pareto
Analysis, Process Mapping, Flowcharting, FMEA, Statapult Workshop |
4. Statistical Process Control (Basic) |
Problem of Process Drift, Central Limit Theorem, Nelson Funnel Experiment, Variables Control Charts (X bar R, XMR, M Xbar MR), DPMO charts, Attribute Control Charts (np,p, c, u) Applications, Statapult
Workshop |
5 Six Sigma Break- through Method "B" |
Improvement Methodology, Developing Theories, Cause and Effect Analysis, Structure Tree Analysis, CEDAC diagrams, Basics of Experimentation, Testing Theories, Force Fields, Implementation, ROI Cost/Benefit
Analysis |
6 Statistical Process Control - (Advanced) |
Assumptions Underlying Shewhart Charts, Charts for Non Normal Data, Continuous Processes, Autocorrelation, CUSUM charts, EWMA charts, Correllograms, EWMA Prediction Charts, Case Study Workshop, Introduction
to Designed Experimentation |
7 Design of Experiments |
Design of Experiments theory,
One Variable At A Time, Two and Three Factor Factorial Design, Main Effects and Interactions, Video " Planned Experimentation" Statapult DOE workshop, Fractional Factorial Designs, Factor Aliasing, Screening,
|
8 Quality Planning Six Sigma Implementation |
Design for Six Sigma, Quality Function Deployment, Hoshin Kanri Planning Techniques, Implementing Six Sigma, Infrastructure
Requirements, Leadership Issues, Final Exam |
|