Mod 1 Variation, Histograms & Process Capability: Basics of Variation, Constructing Histograms, Types of Distributions, Process Mean, Simulator Demonstration, Process Spread, Standard Deviation, Process Capability, Index, Cp, Cpk, Workshop Exercises
SESSION 2: Mod. 2A: X bar R Control Charts: Process Stability, Simulator Demonstration, X bar R Charts, Construction, Calculating Limits, Example, Basics of Interpretation., Workshop Exercises
SESSION 3:
Mod. 2B: X bar R Control Charts (cont'd): Control Limits & Specifications, Process Capability, Examples, Control Charting Issues, Workshop Exercises
SESSION 4:
Mod. 3A: Attribute (np & p) Control Charts: Attribute Data, Attributes vs. Variables, Types of Attribute Charts, np chart, p chart,, Formulas, Simulator Demonstration, Example, Workshop Exercises.
SESSION 5:
Mod 3B: Attribute (c & u) Control Charts & Pareto Analysis PART 2: c chart u chats, construction, examples, Pareto Analysis, Construction, use with Attribute Charts, Workshop Exercises
SESSION 6:
Mod. 4A: Pattern Cause Analysis: Natural & Unnatural Variation, Pattern Analysis, Specific Causes, Cause and Effect Analysis (Fish Bone),Workshop Exercises
SESSION 7:
Mod. 4B: Correlation: Correlation of Variables, Types of Correlation. Scatter Diagrams, Correlation Coefficient (R) Workshop Exercises.
SESSION 8:
Mod. 5: Implementing SPC and Improvement: Control Activity, Steps in developing a Control Plan, Review of Techniques, Implementation Steps, The Deming Cycle, Forming teams to make improvements. Case Study: An actual case study of Statistical methods in a toaster assembly department. Workshop Exercises